PowerJet – Ultrasonic and CNp Immersion Cleaning

Simple or Forced Immersion Cleaning Machine with Ultrasonics and CNp

Simple or Forced Immersion Cleaning Machine with Ultrasonics and CNp

3 standard working chamber sizes. Cleaning by simple or specialized immersion method with ultrasonics.

Compatible with the Cyclic Nucleation Process (CNp).

Parts handled in bulk batches, stored, or on pallets.

Designed for high-quality cleaning requirements.

High processing capacity with low operating costs.

Manufactured by our partner LPW Reinigungssysteme GmbH in Germany.

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Technical specification
Usable Dimensions (Standard Machines)
PowerJet 530
530 x 320 x 200 mm (70kg)
PowerJet 670
670 x 480 x 300 mm (200kg)
PowerJet 960
960 x 670 x 300 mm (400kg)
External dimensions
PowerJet 530
1700 x 2100 x 2500 mm
PowerJet 670
2100 x 2400 x 2500 mm
PowerJet 960
3000 x 3000 x 2700 mm

Degreasing and Particle Decontamination of Complex Parts through Ultrasonic Immersion Cleaning and Cyclic Nucleation Process

3 Standard Sizes

The PowerJet cleaning machine is available in 3 standard dimensions depending on the size and volume of parts to be processed. For special applications, the working chamber can be custom-made.

  • PowerJet 530: 530 x 320 x 200 mm
  • PowerJet 670: 670 x 480 x 300 mm
  • PowerJet 960: 1020 x 650 x 560 mm

A Modular System

The PowerJet allows the use of all known cleaning and drying processes according to the required cleaning specifications.

Its flexibility enables the treatment of heavily soiled parts as well as the disinfection of medical devices.

Contact us for an evaluation
of your washing processes

PowerJet Twin / Triple

When applications require separation of each cleaning stage or when production pace demands saving processing and loading time, the PowerJet is available as a standard multi-chamber machine.

  • PowerJet Twin: 2 chambers
  • PowerJet Triple: 3 chambers

Fluid Treatment

When operating in a closed loop, excellent fluid treatment is essential to achieve repeatable cleaning results and to regularly drain the bath.

  • Oil separation by coalescence
  • Distillation for aqueous solution treatment
  • Bypass filtration for continuous bath treatment

Automation

Loading and unloading of the PowerJet system is fully automated with a conveyor integrated into the machine.

In multi-chamber machines, especially for final cleaning in a high-speed environment, it allows simultaneous loading and unloading of parallel chambers.

Principle of Forced Immersion

Forced immersion consists of constant pressure changes combined with basket rotation.

The chamber alternates between overpressure and vacuum, producing reverse flow variations to clean cavities and deep holes.

Use of Ultrasonics

Ultrasonics propagate through the fluid, generating cavitation and microcurrents that enable parts cleaning. The lower the frequency, the more intense the action.

Depending on the material’s fragility and the adherence of contaminants, different frequencies are used:

  • 25 to 40 kHz: general industry and automotive
  • 40 to 120 kHz: jewelry, optics, medical, electronics
  • 250 kHz to 1 MHz: semiconductors, precision components, nanotechnology, photovoltaics

Cyclic Nucleation Process (CNp)

CNp technology ensures ultra-efficient cleaning of complex geometries such as grooves, blind holes, and narrow channels without damaging the parts’ surfaces. Integrated into the PowerJet, CNp opens new cleaning possibilities in numerous fields:

  • Capillary cleaning
  • Dust removal after additive manufacturing
  • Disinfection of medical instruments

High Purity

For highly sensitive cleaning applications, the PowerJet design itself is upgraded to serve as a transition door between the gray room and the cleanroom environment.

  • Semiconductors
  • Medical devices
  • Optical components (lasers and sensors)
  • Components with microstructures

LPW/ Surface Alliance

Ambas empresas, LPW y WashTech, miembros de Surface Alliance, son socios desde 10 años.

WashTech asegura la representación de las máquinas de limpieza de la gama PowerJet en Mexico

APLICACIONES COMUNES


  • Final cleaning of complex parts
  • Fine cleaning of semiconductors
  • Surface tension-based degreasing
  • Chip removal after machining
  • Cleaning before/after deburring
  • Engine and transmission components
  • Capillary components
  • TTH degreasing (heat treatment)
  • Dust removal in additive manufacturing
  • Decontamination of complex MIM parts (Metal Injection Molding)

SECTORES COMUNES

Automotive & E-Mobility

Automotive & E-Mobility

Aerospace

Aerospace

Medical

Medical