MecanoFAST – High-Speed Parts Washer for Robotic Cell

Lavado y secado rápido en celda robotizada

  • Fast > Ensures productivity, from 30s/part
  • Compact > Less than 2 m² footprint
  • Efficient > Guarantees particle cleaning | ISO 16232 – VDA 19
  • Robot friendly > Cleaning in a robotic cell
  • One piece flow > Piece-by-piece cleaning without batches, compatible with a lean manufacturing system

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Technical specification

Welcome to the World
of One-Piece Cleaning

 

Optimize Your TAKT Time

The MecanoFAST ensures a very high cleaning cadence, from 15 to 60 seconds depending on the type and complexity of the part.

Easy Integration
Between Production Operations

Designed to integrate easily into the production flow, the MecanoFAST allows a smooth connection between upstream and downstream manufacturing processes.

  • Less than 2 m² footprint
  • 700 mm width

Cleaning in Continuous Flow

The batch cleaning concept creates significant interruptions in the production flow, slowing down production and generating inventory buildup. The MecanoFAST process takes a different approach, using the one-piece flow concept with a short cycle time.

  • Continuous flow: no batches
  • Loading and unloading in the same position
  • No production accumulation
  • Fast detection of machine faults

Targeted Cleaning and Drying

The part support and cleaning/drying tools are designed in 3D and manufactured according to the part drawings and critical areas.

  • Cleaning and drying of critical areas, blind holes, threads, etc.
  • Perfect drying
  • Part exit temperature below 35°C

Process Reliability and Repeatability

The MecanoFAST integrates high-quality components from premium brands.

  • Process data visualization and monitoring
  • Automatic detergent addition
  • Programmable partial drainage

Improve Your Competitiveness by Reducing Operating Costs by 50%

The MecanoFAST system consumes 2 times less energy and approximately 4 times less water than a traditional carousel tunnel-type system.

Adaptation to Production Flow

Does your assembly or production line operate manually or fully automated?

The MecanoFAST system features wide front access for fast and efficient loading/unloading.

  • Semi-automated flow > technicians protected by light curtains
  • Automated flow > integration into a robotic cell via Profinet interface and PN/PN coupler

Modular and Easily Upgradable

Quick change > tool replacement in less than 5 minutes

  • Reconfiguration > only the tools need to be changed to process a different part number
  • Integration of an indexed rotary table ensuring loading/unloading during the hidden time of the cleaning cycle
  • Also allows integration of additional post-cleaning processes, such as marking, traceability, quality control, etc.

A Solution for Your Cleaning Requirements

We support you through validation tests and laboratory analysis.

  • Gravimetry and particle size analysis
  • VDA19 – ISO 16232 standards
  • Surface tension measurement

Simplified and Safe Maintenance

Large removable panels ensure safe and easy access to the filtration system, tank, and other moving parts.

  • Self-cleaning of the working chamber
  • Automatic or full/partial drainage
  • Maintenance monitoring management via HMI
  • Option to connect the machine to a central detergent supply unit

APLICACIONES COMUNES


  • Final washing of automotive parts
  • Drive shafts and camshafts
  • Steering housings
  • Turbo components
  • Manifolds
  • Cylinder heads
  • Transmission components
  • Steering racks
  • Cylinder heads and crankcases
  • Common rails
  • Crankshafts
  • High-flow cleaning
  • In-process degreasing
  • Particle cleaning
  • Cleaning in a robotic cell

SECTORES COMUNES

Automotive & E-Mobility

Automotive & E-Mobility

Metalworking

Metalworking

Heat Treatment

Heat Treatment