In industrial processes, cleaning metal parts is a fundamental step to ensure quality, durability, and optimal functioning of components. With advancements in technology, modern solutions like WashTech’s MecanoFast have become indispensable allies in achieving productivity and the quality objectives demanded by today’s industries. In this article, we’ll explore the benefits, applications, and unique capabilities of this innovative machine designed to meet the most stringent industry requirements.
Importance of Cleaning Metal Parts in Industry
Metal parts often accumulate residues such as emulsions, oils, and metal particles during their manufacturing process. If not removed, these contaminants can compromise the quality of final products.
Key Benefits of Effective Cleaning
- Extended Equipment Life: Contamination buildup during manufacturing processes can damage sensors, clog orifices, and harm critical surfaces.
- Guaranteed Quality: A well-designed and properly used washer ensures process repeatability and consistent product quality.
- Regulatory Compliance: Enables compliance with the standards required by clients.
MecanoFast: Advanced Metal Part Cleaning Solution for Piece-by-Piece Flow
WashTech’s MecanoFast is an advanced system designed to deliver intermediate cleaning in a short time. With unique features and a compact design, it is ideal for companies in the automotive industry looking to implement highly automated and efficient processes.
Standout Features of the MecanoFast
Compact and Versatile System
- Space-efficient design: Starting at 2m², adaptable to any production area.
- Ideal for high-productivity production lines with limited space.
Fast Cleaning Process
- Cycle time of 30 seconds: Ensures clean and dry parts in just 30 seconds, handling high volumes of parts.
- Hidden load time options: Using a rotary table, manual loading, or robotic systems.
Energy Efficiency and Sustainability
- Reduced consumption: Minimal electricity, water, and detergent usage thanks to its sealed chamber design.
- Oil separation system: Extends bath life; vapor condenser reduces water consumption.
Ease of Operation and Maintenance
- Intuitive control panel for simplified use.
- Accessible components for quick maintenance.
Applications of MecanoFast in Cleaning Metal Parts
Automotive Industry
- Cleaning of engine components, transmissions, brake systems, and shock absorbers.
- Preparing components for assembly or coating.
General Industry
- Removing residues from high-precision parts.
- Cleaning pumps, cooling systems, oil & gas components, and gear reducers.
Metallurgical Industry
- Eliminating oxides and machining residues.
- Pre-cleaning before heat or chemical treatments.
Benefits of Implementing MecanoFast in Your Production Line
Resource and Cost Savings
The MecanoFast technology optimizes the consumption of electricity, water, and detergents, reducing operational costs. Its robust, easy-to-maintain design ensures long life and adaptability to future production changes.
Productivity Improvement
With its high-speed operation, the machine cleans large volumes of parts in reduced times, streamlining workflow in production lines.
Future-Proof Design
MecanoFast’s modular design allows for future productivity increases, series changes, and adaptation to robotic loading systems.
How Cleaning Works with MecanoFast
Part Loading
Parts are placed on a fixture designed specifically for their geometry, compatible with manual or robotic loading.
Cleaning Process
The system uses a rotating high-pressure water spray to effectively remove grease, oils, and adhered particles.
Drying
The machine includes a compressed air drying system to ensure parts exit dry and cool, ready for the next process.
Cleaning metal parts is a critical aspect in many industries, and WashTech’s MecanoFast offers an efficient, sustainable, and innovative solution to this challenge. With advanced technology and a design tailored to today’s needs, the MecanoFast revolutionizes how companies clean and prepare their metal components.
Ready to optimize your industrial cleaning processes?
Visit WashTech and discover how the MecanoFast can transform your production line.
